Arduino Lesson 21: Inbuilt motor controller
Arduino Lesson 21

Inbuilt motor controller

Use inbuilt motor driver to control motors

Components Required

Buy

Introduction

There are many projects where we have to use motors for many purposes. All processors work under 5V or 3.3V. So their outputs are not enough to supply larger current and voltages to control motors. In this case, we use an additional module to control motors. That is a motor driver. As the name suggests, every motor driver is doing the same thing. That is, controlling motors using external power sources based on microcontroller signals. These controlling signals are not constant voltage values. They are PWM(pulse width modulation) signals. These signals are digital signals. A lot of motor drivers use the H-Bridge mechanism to control the motors. If you use an Arduino board, you have to use an external motor driver to control the motors. But in the Magicbit you don’t want to buy any external motor controllers. Because it already has an inbuilt H-bridge motor driver. So you can directly connect motors to the Magicbit and you can play with them.

Learning outcomes:

  • Using an inbuilt motor driver to control motors
  • Apply motor controlling process for projects

Theory

First, let’s look at how this whole process is happening. We all know that every motor needs a power source to work. So if you bought a 3v motor, you have to supply 3V for proper working. The passing current through the motor depends on the torque of the motor. If the motor axel is working freely, then it gets a low amount of current. If motors are in difficult condition to rotate their axel, then it gets a higher amount of current. To control motors we used voltage sources. Voltage sources are sources that supply any amount of current under constant voltage. So the speed of motors will depend on the voltages. If we supply high voltage then the motor will work at higher RPM and vice versa. Therefore, now you can understand that we can control the speed by controlling the supply voltage level. But this is an old way, and it’s not efficient and accurate. Modernly, we use PWM pulses. PWM means pulse width modulation. In this case, we generate a square wave with some constant frequency to control the motors. So the lower state of this wave is nearly zero volts (0V) and the higher state of the wave is nearly supply voltage. Therefore, we are able to use our full supply voltage to control the motors. But how can we control the motor speeds using this theorem? That is very easy. If we consider one cycle (duty cycle) of the wave, that includes two parts. One is the High stage part and the other one is Low stage part. Let’s say High stage time duration is T1, Low stage Time duration is T2 and one cycle time duration is T. So we can simply write the equation below.

T=T1+T2

If T2=0 and T=T1, then there isn’t any lower state part in every cycle. In this case, the motor is working at full speed because we always give source voltage to the motor. But if T1=0 and T=T2, there is no supply voltage and current to the motor. In this case, the motor is fully turned off. So the speed will be zero. Let’s look at another situation. Let’s say T1=T2, then T1=T2=T/2. So at this time, both time periods of high and low states are equal to every cycle. Now the average value of the wave is half of the source power. Hence, the supply voltage to the motor is half of the main supply voltage(we don’t know the variation between the supply voltage and the motor speed because it depends on your motor. Consequently, we can’t say the motor speed will be half of the maximum speed under half of the supply voltage). In this way, we can get every voltage between 0 and source voltage from the average voltage by changing the ratio between T1 and T2. To measure the PWM signal average, we use some factor value called duty cycle value. This value is a percentage value of the ratio of T1 and T.

Duty cycle=(T1/T)x100%

https://circuitdigest.com/sites/default/files/projectimage_tut/Pulse-Width-Modulation.jpg

In the microcontrollers, we represent this duty cycle value from the bit value. If we use 8 bits, then we can get the 0-255 range to represent the duty cycle. In that case, 255 means 100% duty cycle and 0 means 0% duty cycle, and so on. Now you have some general idea about motor control signals. These PWM signals are not limited to motor control applications. These signals are used for many purposes. Next look at how can we use this theorem in the motor controlling process. To control motors we use a microcontroller to generate PWM signals. As the introduction describes, these voltage ranges and current of the PWM signals are not sufficient to control the motors. So we used a motor driver for that purpose. All we know is that motors can rotate in two opposite directions at various speeds because, for that reason, we get two outputs from the microcontroller to control the motor. If we want to rotate the motor in one direction, then we use one output to generate a PWM signal while the other one is in a low state. If we want that motor rotates in the opposite direction, in that case, we use a second output pin to generate a PWM signal while setting the low state to the first pin. Because of the lack of current and voltage of these pin outputs, we will use a motor controller unit. This unit includes an H-bridge switching mechanism. Let’s look at how it works. Before moving to that part, take a look at what a transistor is. The transistor is a semiconductor device that is used to control signals. There are a lot of transistor types. But every transistor works in the same principle. A transistor has three pins. One pin is used to supply the signal. These signals can be voltage or current signals. The source current is going through other pins. According to the input signal, this flowing current is changing. If the input signal is larger than some defined value, then the passing current will be maximized and if the input signal is lower than some amount, then the passing current will be nearly negligible. So these 2 situations are known as cutoff and saturation regions of the transistor. At these stages, the transistor works as a switch. So if we connect microcontroller output into the transistor input signal, then at the high digital signal transistor will be on and at the low digital signal, the transistor will be off. Now you have a basic idea about transistor mechanisms.

So now let’s look at the H-bridge mechanism.

 

https://www.build-electronic-circuits.com/wp-content/uploads/2018/11/H-bridge-switches.png

 

As you can see there are four switches s1, s2, s3, and s4. These switches are actually transistors or some switching component. Let’s analyze this diagram. If s1 and s4 are ON and others are OFF, then, the motor will work in one direction. By changing the ON and OFF time of the S1 and S4 with some constant frequencies, we can rotate that motor at various speeds. If s3 and s2 are ON and others are OFF, then the motor will go in the other direction. Also, we can change the motor speed by changing the ON and OFF time of the S2 and S3 switches. If all switches are OFF or all are ON, then the motor will stop.

 

https://www.build-electronic-circuits.com/wp-content/uploads/2018/11/H-bridge.png

 

So now you can see how switches are replaced by transistors. Q1, Q2, Q3, and Q4 represent S1, S2, S3, and S4 switches. In this diagram, the base pin is the input signal pin of the transistor. If we supply a high state signal to that pin, the transistor will saturate and that transistor acts as a closed switch (ON). Otherwise, it will act as an open (OFF) switch. In this diagram, there are four inputs to control for transistors. But we combine these four inputs into two inputs that satisfy the above switching conditions.

The Magicbit includes the L110 motor driver IC, which has the ability to control two motors. So it is a two-channel motor driver IC. It is internally connected to the esp32 processor of the Magicbit from four. M1A, M1B, M2A, and M2B are the pins of the lower part of the Magicbit which are output pins of the L9110 IC.

Methodology

Connect the motor to the M1A and M1B or M2A and M2B pins or connect two motors to the port on the left corner in the lower side of the Magicbit. Connect the Magicbit to your PC and upload the following code.

Code

 

#include <ESP32Servo.h>
int M1A = 16; //motor drive input pins
int M1B = 17;
int M2A = 18;
int M2B = 27;
void setup() {
  pinMode(M1A, OUTPUT); //configure as inputs
  pinMode(M1B, OUTPUT);
  pinMode(M2A, OUTPUT);
  pinMode(M2B, OUTPUT);
}
void loop() {
  for (int i = 0; i <= 255; i++) { //rotate both motors to direction
    analogWrite(M1A, i);//pwm signal
    analogWrite(M1B, 0);
    analogWrite(M2A, i);
    analogWrite(M2B, 0);
    delay(100);
  }
  analogWrite(M1A, 255);//stop for 1 second
  analogWrite(M1B, 255);
  analogWrite(M2A, 255);
  analogWrite(M2B, 255);
  delay(1000);
  for (int i = 0; i <= 255; i++) { //rotate both motors to opposite direction
    analogWrite(M1A, 0);
    analogWrite(M1B, i);
    analogWrite(M2A, 0);
    analogWrite(M2B, i);
    delay(100);
  }
  analogWrite(M1A, 255);//stop for 1 second
  analogWrite(M1B, 255);
  analogWrite(M2A, 255);
  analogWrite(M2B, 255);
  delay(1000);
}
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